Everything You Need To Know About The Sand Casting Process
Are you willing to produce several kinds of metal casting parts with complex geometrics? Need renowned manufacturers who ensure that quality casting processes are used? Approaching an eminent sand casting manufacturer can be your most informed decision.
Wondering what makes the sand casting your go-to-option? Read on to check out the ultimate guide below to know more about sand casting.
What Is Sand Casting?
One of the most versatile manufacturing methods, sand casting can be traced back to as early as 1000 B.C. Also known as sand moulded casting, it is a metal casting process which is characterised by using sand as the mould material. Sand casting can even refer to an object produced using the sand casting process. Sand cast parts are manufactured in specialised factories known as foundries. More than 70% of all metal castings are produced by the process of sand casting.
Advantages Of Using Sand Casting
When you approach leading sand casting manufacturers, you can be assured of availing high-quality sand cast parts which fulfil the specific requirements of your business. By using cutting-edge technology and advanced manufacturing techniques, renowned companies specialise in offering premium quality sand cast parts at reasonable prices.
Few benefits you can reap by using sand casting are-
- Wide selection of metals to choose from
- Relatively low cost of tooling
- Can be readily produced in any ferrous or non-ferrous alloy
- One-of-a-kind versatility in terms of weight, size and shape
- Can be produced in any quantity
- Recycling of scrap metal
Characteristics Of The Sand Casting Process
- Easy customisation
- Relatively cheap
- Highly adaptable and can be easily used for handling mass productions
- Great versatility
- Easy production of complex pieces in one piece
Steps Involved In Sand Casting Manufacturing Process
- Pattern making step – where a replica of the object to be cast is made
- Mould making step – a sand mould is produced by packing sand into the mould
- Clamping step – involves the two mould halves which are clamped together
- Pouring – when molten metal is maintained at a set temperature, it is poured quickly to avoid quick solidification
- Cooling – once it’s inside the cavity, molten metal begins cooling and solidifying
- Breaking away the mould – after the cooling period elapses, it can be broken off
- Trimming – involves cleaning and removing the section which connected to the main part
Now that you have this comprehensive guide within the reach of your finger-tips, what are you still thinking of? Time to approach a reputed sand casting manufacturer!